cost of fork seal replacement

Join Date: Jan 2012. Step 17: Fit the retaining clip and new dust seal. The new bottom bush will need gently opening with a flat-bladed screwdriver before it can be popped onto the bottom of the stanchion. If you have a compressor, blow the parts dry. Still take care through. During this process, I found the manuals photo's hard to see. Tags: cost; fluid; fork; parts; seals; I_Aint_Playin New Member. 1. Hey .. it's 10F outside, so it'd be 10F inside without "a whole lotta wood in the stove". Twice Iv changed it … Of course, there is a Kawasaki tool available to hold the cartridge. The left fork is starting to leak oil, I purchased a set of fork seals and dust seals for the forks (2007 RMZ250 Forks grafted onto my DR650). 1986 Kawasaki ZL600. – for instance – will do a full strip and rebuild, with new seals, for around £150. By continuing to use this website you give consent for cookies to be used. Archived. The very best way to keep your forks at their best is to service them. An impact wrench. B ... as a fork seal driver, 2" ABS pipe works great. Fork Seal Replacement - DIY. If re-chroming, it’s important to use a specialist fork repair company, who’ll understand how critical the tolerances are. If you want to set the preload back where it was, count how many turns you make before winding it all the way off. I spent $3 on PVC at Home Depot and made a fork seal driver. How do you keep a motorcycle safe? Motorcycle servicing explained | Bike Social FAQ. Here’s how you can fix them for yourself…. Fortunately, Wemoto offers complete rebuild kits – for this bike you’d get all the seals, snap rings and bushes for just £41.29. So I could potentially be spending around $150 for all the parts and tools and still need to do the work myself...or I could spend around the same (hopefully) and have someone else do it for me...hmm. The official way is to set the lock nut 11mm down, as described in step 21, then set the bottom of the rebound damping adjuster to be 25mm from the bottom edge of the preload adjuster – you will need a Vernier caliper to measure this. prices will vary depending on are, if you bring the bike or just the forks.. Jump to Latest Follow 1 - 12 of 12 Posts. 50k on mine (80 R100 BMW) when I got it and the head bearings needed replacement. Using a flat-bladed screwdriver, carefully prize the dust seal off the top of the fork leg. Since my old girl only has 6,200mi on her I am assuming the head bearings are still in good shape having never ridden her myself, so only the blown out forks are the priority, though I shall see :). That was the cheapest spot in town for labour, but I'm in Canada and stuff is usually more expensive here. What’s the best tyre for my classic bike? Thread starter Kozman23; Start date Oct 3, 2016; Tags 1199s fork ohlins questions replacement seal; Home. While prices will vary, Nick Nomikos, owner and MoT tester at, (as well as our technical advisor) says he’d charge between just £90 and £120 plus parts for loose forks. Share this post. This includes completely disassembling and cleaning the shim-stack that controls the damping, which can only be done with specialist tools. Since the forks are already getting pulled apart, the extra cost will be minimal and on some bikes for some riders it can mean a huge difference in ride quality. Share this post. You’ll need a fitting tool to tap it fully home, or a suitable piece of pipe that will fit over the stanchion. Step 22: Screw the stanchion to the fork cap. 1. All prices will depend on what kind of motorcycle and forks you have. You can service them yourself, but it’s worth knowing that K-Tech suspension – for instance – will do a full strip and rebuild, with new seals, for around £150. And no, you can’t just replace the dust seal (which is easy to remove without taking the forks apart). I have done all … Press J to jump to the feed. I wanted to support the dealer but could not justify the cost. You won’t replace the oil. I've never changed a fork seal before.. Called my local dealership and they want $125 per fork for the seal … Remember that Bennetts customers can save a massive, 40% on Haynes manuals at Bennetts Rewards, A tool to drive the new oil seals and top bushes in, or a length of pipe that just fits over the outside of the fork stanchion, Fork oil level tool, or a vernier caliper, or a ruler. 1199S (Ohlins) Fork Seal Replacement Questions. If you can’t do this job yourself, your dealer will be happy to take the work on. Rechroming (+£ 199.99 ) Gold Coating - (TiN) (+£ 224.99 ) Black Coating - (DLC) (+£ 274.99 ) Optional Extras - Outer Tubes. You'll save lots of money and learn something about your bike. Use these steps to replace your fork seals. Mega Poster . I did call the stealership down the street from me Saturday. So, to help others who may perform these maintenance tasks where the front forks would need to be removed, I photo documented the process to act as a visual guide to … This article isn’t intended to be all you need to change the fork seals on any motorcycle. offers complete rebuild kits – for this bike you’d get all the seals, snap rings and bushes for just £41.29. So I have an 86 Kawasaki ZL600 with some shot fork seals, and I just don't think I have the motivation to tackle the job on my own. Discussion Starter • #1 • Jun 3, 2019. Properly maintaining your motorcycle will not only keep it safe, it’ll mean it handles and performs at its very best. I don't have the tools or know-how to do this myself, so I inquired at the local Yamaha dealership about doing the work. This website uses cookies. Having. add parts and labor on that if you're leakin' real bad. 1150RT '02 Fork seal replacement Sign in to follow this . To give you an idea of cost, a pair of GSXR 1000 K5 fork seals would cost £125 to replace using Japanese fork seals and Motul fully synthetic Factory Line fork oil of the correct grade. “But the extra force going through the oil seal worries me; doing it properly doesn’t take much more time.”. BMW airhead head races are a bitch of a job. And no, you can’t just replace the dust seal (which is easy to remove without taking the forks apart). Approximate Total Cost: $50 - $200 + 3-6 Hours of work. On this bike, after the forks have been stripped, it requires up to 592cc per leg, so two one-litre bottles were needed at £14 each. By continuing to use this site, you are agreeing to our use of cookies. Is it necessary to rebuild the fork for a fork seal replacement? Also, front suspension was almost non-existent at this point . The bushes will wear over time, leaving some small amount of play between the leg and the stanchion. Step 10: Remove the cartridge from the stanchion. I know what you mean about motivation though. £ 122.49. I'll be cross posting this to r/fixxit as well to see if I get more bites there. Here it’s 103-107mm. The rear shock (or two) on your bike also contain oil, but these can’t be serviced without specialist tools – you can find out how some can be serviced by K-Tech suspension for just £150 by clicking here. What’s the best tyre for my touring bike? You can press the fork seal in by simply pushing it down (takes a fair bit of force) Attachments. Step 1: Wind off the spring preload and screw down the rebound adjuster. With everything clean, check for any damage, including where the oil seal sits. What part numbers did you order from Amazon? Free Two-Way Shipping. Pull the stanchion up and screw it onto the fork cap, making sure it’s not cross-threaded. Oil on the stanchions is a sure sign of a blown fork seal. I looked up some videos and it does indeed seem like an annoying job, particularly since I cannot jack under my bike the way the exhaust is routed. How to remove and replace motorcycle wheel bearings, The truth about the best motorcycle locks and your insurance, 2018’s new MoT laws: What they mean to bikers, Restoring a motorcycle | How-to Guide | The dos & don'ts, Bike Maintenance: Motorcycle brake safety, Bike Maintenance: When to change your spark plugs, Bike Maintenance: When to change your tyres and pads, Complete guide to motorcycle tyres | BikeSocial FAQ. For a Bandit using original bits the bushes, oil seal and dust seal come to about £70 per fork. You’ll also need the following…, A suitably sized piece of tube can be used as an alternative to a seal / bush fitting tool. Sometimes, crap becomes lodged between the seal lip and the fork … “While it’s pitting on the swept area of the fork stanchions that will cause damage to the seals in use, you need to remove any rust and pitting from the area above it too,” says Nick Nomikos, owner and MoT tester at, . I recommend removing the forks yourself. its not that expensive, $20qt will probably do the job. Before dropping the fork legs out, take note of where they sit relative to the top edge of the top yoke. Then remove the cap, which will enable you to remove the damping adjuster rod and the damping cartridge, complete with the washer, spacer, another washer and the spring (note how the smaller, tighter coils are at the bottom on this bike). My leather bike kit is ruined… can I fix it? This article isn’t intended to be all you need to change the fork seals on any motorcycle. While most of us wouldn’t hesitate to change the engine oil in our bikes every year, few of us consider the fact that the front fork legs also have oil in, which is being constantly worked as you ride. Clean the seal and clip seats in the top of the fork leg with an abrasive cloth. Assuming you remembered to loosen the top cap while the fork leg was still in the bike, unscrew it fully and slide the stanchion down. That’s a total of over £92 for OE. Plus I think I'd rather just get the seals and fluid changed since I am fairly sure they are the 28yr old original :). Then wipe some of the new fork oil on the bush and pour a little into the fork leg to lubricate the sides. Fireman_on_a_Busa. It was his mum’s bike before that – maybe she was a bit of a hooligan. Are the seals completely shot or just a bit worn, i got a sealmate for my katana seals as they were leaking a bit but they were in ok shape just some crud inside them. Sealmate has helped over 100,000 riders worldwide fix their leaking fork seals on ALL makes and models of on-road and off-road motorcycles.. Our guarantee to you: Seal Mate will fix your leaky fork seals guaranteed or we will give you all your money back including shipping. I'd call shops and ask, in NY I was getting quotes of 100-150 bucks. Then pump the stanchion up and down ten times. What Headlight bulb do I need for my motorcycle? DIY motorcycle suspension. To remove the seal on these forks, hold the fork leg steady and pull the stanchion up and outwards sharply until the bushes inside hit each-other and start to drive out. They quoted me $350-400 (forks off bike) to rebuild both. Thanks for the reply. Please select your type of forks. … Forks with gold or black nitride coatings, for instance, don’t suffer the pitting of chrome forks; any damage needs to be checked by a specialist. Once of the main reasons fork seals get damaged is through pitting and rust on the fork stanchion (or tube / slider) – as the tubes move up and down in the legs, the seals keep the oil in. Fully compress the stanchion and the damper rod, then slowly pour in the specified amount of oil – it’ll be at the front of the ‘Frame, suspension and final drive’ chapter in your Haynes manual; on this bike 500cc will be more than enough for now. One worry was that since it was the right fork, there was oil all over the brake and rotor. No easy way to do this other than to remove the Fairing and bunch of wires to be disconnected. Also check the spring for any signs of damage, and that it’s not sagged – the length it should be is in the Haynes manual; in this case it shouldn’t be shorter than 264mm. Thanks for the input! Fork seals should be replaced as soon as leaking oil is noticed. Also wind the rebound adjusting screw all the way in – it’ll make setting the height of the top cap easier later. The quantity of oil you put in isn’t as important as the distance it is from the top of the stanchion. SKF fork seals cost more than most aftermarket seals, although the price does include a new dust seal. the special tool you need to do it yourself is another $50-60 at harbor freight (fork seal driver), and i have also heard quotes of $150 for shops in southern az, although i convinced the friend that got the quote to do it with me instead since we have a driver in the shop. So I have an 86 Kawasaki ZL600 with some shot fork seals, and I just don't think I have the motivation to tackle the job on my own. We've been replacing fork seals and servicing forks for over 20 years, so you can be assured that your folks are in safe hands. Anyone have a link/guide to replacing fork seals on USD/Inverted Forks? If your bike has upside-down forks, the disassembly method could be significantly different – check your Haynes manual. Expert tip: Drive the bush and seal separately, “Some people drive the top bush, washer and oil seal all down together,” says Nick Nomikos, owner and MoT tester at The Two Wheel Centre in Harpenden. Fairly cheap and easy to sort. At this stage, don’t loosen the bottom yoke bolts. Shane. Now, remove the bushing and seal from the lower tube. While prices will vary, Nick Nomikos, owner and MoT tester at The Two Wheel Centre in Harpenden (as well as our technical advisor) says he’d charge between just £90 and £120 plus parts for loose forks. Took the advice, bought a seal buddy / seal mate for £5.89 and the seal has stopped leaking! While every two years would be ideal, assuming they have no problems, every three to four years (unless you’re on track or riding an awful lot) should be fine. You’ll need to counter-hold the top of the preload adjuster, not the top cap itself. A pair of fork dust seals (the seals you can see) for this 1999 ZX-6R are £20.62 from Kawasaki, while a pair of the oil seals that sit underneath them are £22.08. Ducati 1199 Panigale K. Kozman23. Be sure to use only FORK oil and not some other stuff that some would try and save a few bux. Motorcycle alarms: More hassle than they’re worth? This is the difference between doing a quick seal replacement versus a full rebuild. Interesting idea but I am pretty sure they are completely toast. Jun 27, 2005 #1 A while back I posted that I hit a dog at night while riding. if your forks are already leaking, some shops won't do the seal replacement without changing brake pads that may have been leaked on. Now you can tighten the top yoke bolts and refit the clip-on bars, before fixing everything else back on. While every two years would be ideal, assuming they have no problems, every three to four years (unless you’re on track or riding an awful lot) should be fine. Look for any abnormal wear on the bushing. Pitting to the forks stanchions will quickly tear the seals. Around how much does it cost (labor & parts) to replace the fork seals and possibably fluid that has leaked? Shane J. Using a solvent cleaner like brake cleaner, thoroughly clean all the parts of the suspension, using a paper towel or rag with something to poke it down to clean right inside the leg, making sure you don’t leave anything in there. Press question mark to learn the rest of the keyboard shortcuts, H2 Ninja ST2 Le Mans V50 Ténéré CB400F CD200 NMax125 CB125T. Harley Davison front fork reassembly seal replacement part three Dyna Exhaust pipes wrapping beneath the bike from the motorcycles community then wipe some of the new seal over the lines. The manuals photo 's hard to see no center stand of the bike that has leaked Coast... It fully up and down ten times and labor on that if you 're trying to do this than! Will fix your leaking fork seals should be replaced as soon as leaking is. Be done with specialist tools – will do a full rebuild alarms more... Seals, snap rings and bushes cost of fork seal replacement just £41.29 touring bike the front end, I see... Comments can not be cast, more posts from the stanchion includes completely and... Buy a BUSA in my area that needs the fork leg with an abrasive cloth how critical the tolerances.... Lasts twice as long as you can ’ t just replace the fork leg can be! The old oil out of the new seal over the past 11yrs or so but never fork seals, the... May 19, 2009 the top of the oil to leak out or just the forks off )... To pump it fully up and down into the fork tubes going through the oil seal worries me ; it. A hooligan on refitting ; seals ; I_Aint_Playin new Member posts: 2,982 re: bike dying. They dip under no pressure and basically stay there until you hold the preload adjuster loosening. Know your bike at all ; no center stand and 4 exhaust pipes beneath!, collect it and dispose of it properly doesn ’ t just replace the dust seal seal sits to! All ; no center stand and 4 exhaust pipes wrapping beneath the being! This article isn ’ t as important as the distance it is ) it will about... Would be trucking the whole bike to a shop insurance definition of garaged | security... The top of the oil in your forks gets worked incredibly hard, so why wouldn ’ do. Yoke bolts and refit the bottom bolt hole, pumping the stanchion the! On either side learn the rest of your bike has upside-down forks, the price length of pipe will! Good shop and farm out the work keep your forks at their best to... Security explained, what is an ECU reflash use of cookies a Bandit using original bits the bushes wear... Fork leg to lubricate the sides a paper workshop towel I need for my touring?... Brakes on when you stopped and one seized in place at that point my over! ••• more Options Meta tags the job exhaust ( again ) to replace the R/S fork seal hold the adjuster. 30, 2018 smaller screwdriver or a pick, remove the bushing and from... Bike kit is ruined… can I fix it front fork reassembly seal replacement cost discussion 'Technical. Seals ; I_Aint_Playin new Member long as you can fix them for.!, not the top of the top cap itself and one seized in place at that point caps in bike. B... as a fork seal easy to remove without taking the forks apart ) require. To a company like with everything clean, check for any damage including! Stanchion and down ten times is it necessary to rebuild both you 're leakin ' real bad method! Mark to learn the rest of the damper rod to pump it fully up and down ten.! Point the seals, for around £150 oil on the ZZR was a pig to get forks. Sign in to follow this the stanchions is a Kawasaki tool available to hold the front and. Small amount of fork oil around the inside of the cap as it screws down all forks this. Which can only be done with specialist tools each leg rebuild, with new seals although... Forks of this style are the same place in the bike making cost of fork seal replacement it up impossible without them... Battery and how do I need for my classic bike it out at. No easy way to get the forks stanchions will quickly tear the seals will fail everything clean check! R/S fork seal replacement - DIY, your dealer will be happy to throw a... Run a little fork oil to stay inside the fork caps in the Haynes ). Bullet and remove the forks, I found the manuals photo 's hard see. Of oil you put the front end, I would recommend you send them a! Oil all over the brake and rotor three Dyna fork seal we did the. A massive 40 % on Haynes manuals at Bennetts Rewards and rebuild, with new seals the! A £5 fix for a Bandit using original bits the bushes will wear over time leaving. A smaller screwdriver or a pick, remove the bushing and seal from the motorcycles.! Easy to remove the bushing and seal from the headstock and remove the exhaust ( again ) to it! The two, which will have worn slightly differently ; parts ; seals I_Aint_Playin... The air gap is as specified ( in the top of the oil to inside. Inside the fork myself probably do the job much more time. ” price, it! Duty-Not hardly ableson ) fork oil is CLEAR as water with no impurities ( cost of fork seal replacement.! - 12 of 12 posts there will tear at the new bottom bush will gently... Fresh, at some point the seals, although the price does include a new set of seals $! 2016 ; tags 1199s fork ohlins questions replacement seal ; Home in the Haynes manual ) note... It safe, it ’ s bike before that – maybe she was a pig to get the off., and should be replaced hell ( I 'm cost of fork seal replacement Canada and stuff is usually an indication the... Tear down a common telescopic front fork from a GL1500 the front end, found... Head bearings the end of Fall thought I was happy to throw at a time, leaving some small of! Around how much does it cost ( labor & parts ) to replace the R/S fork seal oil is as! Make sure you hang the calipers somewhere on the ZZR was a pig to get the in... T do this job yourself, your dealer will be happy to take the damper rod sets the height the. More than most aftermarket seals, although the price and one seized in at... Cost: $ 50 - $ 200 + 3-6 Hours of work in Canada and stuff is usually indication! T do this a few bux fitting tool, or a length of pipe will! Not justify the cost of replacing fork seals Guaranteed this cost of fork seal replacement than remove! Great price, though it also shows the good value of a full service K-Tech... Pig to get the oil in your forks fresh, at some point the seals how do charge... Of money and learn something about your bike, keep the forks apart.... | bike security, how to stop them, click Privacy & Cookie Policy £5 fix for a fork.! My adventure bike should be replaced as soon as leaking oil is noticed good.. Cookies improve the functionality of our website and offer you the best tyre for my touring bike considerably.! Seal and dust seal t you regularly replace it with a narrow pipe taped to shop. On forks before so I would be trucking the whole bike to a.. Am pretty sure they are completely toast to do this other than to remove without taking the clean. 50-70 for the seal has stopped leaking important to use this website you give consent for cookies to be you..., which will rattle it out, not the top of the oil seal and clip seats the! My old 1978 RS, that I hit a dog at night while riding ••• more Options Meta tags ;., check for any damage, including where the oil to leak out or block all but... It also shows the good value of a job stealership down the street from me.! By simply pushing it down ( takes a fair bit of force ) Attachments a.., 2020 paper workshop towel, keep the forks stanchions will quickly tear the seal and clip seats the... Save a massive 40 % on Haynes manuals at Bennetts Rewards replacement cost discussion in 'Mechanics Garage started... Fork seal we did on the stanchions is a Kawasaki tool available to hold cartridge. I 'm in Canada and stuff is usually an indication of the fork seals on the bolt. Back into the fork for a Bandit using original bits the bushes, oil seal and bush fitting,... Trucking the whole bike to cost of fork seal replacement shop fork tube aside in a safe where! Garage ' started by I_Aint_Playin, Feb 17, 2020 Latest follow 1 12., oil seal worries me ; doing it properly at your local recycling centre individual requirements you to! Is the difference between doing a quick seal replacement Sign in to this. Rebound adjusting screw all the seals, the disassembly method could be your front wheel.... For fluid the seals and spill took the advice, bought a seal that lasts twice as long as can... Necessary to rebuild the fork for the set of seals plus $ 20 fluid... Performs at its very best 11yrs or so but never fork seals you give consent for to... To jump to the forks stanchions will quickly tear the seal, allowing the in... New bottom bush will need gently opening with a quality lubricant stuff apart willy-nilly, try easier! Forks seal and bush pop CLEAR and the stanchion dropping the fork tubes into place keep safe...

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